4COOLER system

4COOLER is an automatic cooling system designed specially to cope with the climatic conditions and constructions of Egyptian dairy farms.

  • Extremely power and water saving.

  • Decrease air temperature by 8 – 12 degrees during summer.

  • Easily installed and maintained.

  • Achieve high return on investment.

The system is based on BLACK MAX fans of American manufacturer Schaefer, with 90cm diameter and 3/4 hp motor that can withstand high working temperatures, with polyethylene housing for longer life, blades of stainless steel have the ability to provide air current that simulate natural air.

It works by passing high pressure water (about 20 bar) produced by high pressure pump through fine nozzles fixed on stainless steel ring producing mist that can cool down the air without wetting yards floor.

The system is automatically controlled by temperature and humidity sensors to provide cool environment for cows during summer with minimal interference.

Direct Flow Basket Fans

Direct flow circulation fans feature very high airflow with a narrow airflow pattern to deliver high volumes of fast moving air to cool cows and other animals. Ships fully assembled, available unassembled for high packing density and low shipping cost.

Features and Benefits:

  • Powerful ½ hp motor provides high airflow with a narrow airflow pattern for very high air speeds and effective cooling

  • Thermally protected TEAO motors with matching blades for high performance and long life

  • Safety spaced steel guards dipped in zinc and powder coated for superior corrosion resistance

  • Easy open guards for cleaning and/or blade replacement

  • 19″ T-shaped, powder coated steel, fan mount included

  • Single speed and direct drive

  • Two year warranty

  • Made in the USA

FLIPFAN dairy cooling system

Designed to provide the best day and night cow cooling possible. Rugged and durable. Easy to install and maintain.
Half the installed cost of the competition!

• Steerable (180° rotation), long throw, misting fans for day and night cooling
• Customizable automatic controls
• Reliable and easy to install and maintain
• High return on investment

The patent pending, Schaefer FlipFan dairy cooling system combines advanced 90cm high velocity fans and misting systems with a horizontal rotational mounting structure that allows the fans to be adjusted to compensate for windspeed and direction and to “flip” 180˚ to point outside the shade for nighttime cow cooling.With from 2 – 4 fans per bay, FlipFan provides an average velocity of 7 mph across the shade, and up to 2gal/min. of evaporative cooling per bay.With control options ranging from simple manual controls to iPad® and iPod® driven PLCs that adjust your system for time, temperature, humidity, wind speed, milking and feed schedules, FlipFan delivers the ultimate dairy cooling solution for a range of budgets.

SUPERCOOLER System

is our large, stationary, through-the-roof evaporative cooling system proven to be very effective in maintaining cow comfort and high milk production levels during even the hottest days in extremely hot and arid climates, such as the US Southwest and the Middle East.

SuperCoolers are typically deployed in dairies with high roofs and which are protected from the prevailing wind and sun with shade curtains. Rows of SuperCoolers are installed down both sides of a peaked roof dairy facility, typically at 20’ spacings. A single SuperCooler cools an area of up to 1,000 square feet, or enough area for 12 to 15 cows, depending on cow density.

 

Features and Benefits: 

  • 54″ diameter G90 galvanized housings (stainless steel housings optional)

  • Large radius fiberglass inlet and outlet flanges for maximum air flow with UV protective gel-coat finish for long life

  • Gear drive configuration

  • 5 hp, 3-phase motor; TEFC/Class F

  • 54″ diameter, high efficiency, 5-wing cast aluminum blade

  • Approximately 35,000 total cfm

  • 5-ring, 16-stage, 300 psi stainless steel misting system

  • Control System and Mist System manage up to 36 SuperCoolers and the integrated shade curtains, with variable mist (variable cooling) over a temperature range from 77°F (25°C) to 113°F (45°C) for maximum cooling without ground wetting

  • Environmental inputs include ambient temperature, relative humidity, wind speed and rain

  • Control System utilizes a Wi-Fi network for communication between the PLC, the main office computer, and an optional SCADA-based smart phone app to allow control and maintenance of the system from remote and local locations

  • Control System has an open architecture. Replacement parts are readily available from Schaefer or local industrial control suppliers.